Factory Direct
Custom Industrial Tubular Heating Elements & Formed Rods
Our industrial tubular heaters are custom-formed heating elements engineered with high-purity Magnesium Oxide (MgO) insulation and Nichrome 80/20 resistance coils, providing rugged, uniform heat transfer for liquids, gases, platens, and industrial ovens.
Key Engineering Features
- Engineered with genuine Nichrome 80/20 resistance wire and electro-grade MgO insulation.
- Custom sheath alloys available: SS304, SS316L, Incoloy 800/840, Grade 1 Titanium, and Copper.
- Voltage compatibility: 220V/240V 1-Phase, 415V 3-Phase, and 480V export standard.
- 100% in-house quality inspection: Dielectric flash testing up to 2500V AC and Megger IR testing.
Technical Specifications & Build Parameters
Standard manufacturing ranges and customization capabilities
| Sheath Material | SS304, SS316L, Incoloy 800/840, Titanium, Copper |
| Diameters | 6.5mm, 8.0mm, 8.5mm, 11.0mm, 12.5mm, 16.0mm |
| Max Operating Temp | 750°C (Incoloy) / 600°C (SS316) |
| Voltage | 110V, 220V, 415V (1-Ph / 3-Ph) |
| Watt Density | Up to 35 W/in² (Air) / 100 W/in² (Liquid) |
| Electrical Supply | 110V, 220V, 240V (Single Phase) | 380V, 415V, 480V (3-Phase, 50/60 Hz) |
| Quality Testing Standards | 2500V Dielectric Flash Test • > 100MΩ Insulation Resistance Test |
| Dispatch Hubs | Chennai Manufacturing Plant • Coimbatore Regional Sales Office • Pan-India Freight |
Industrial Machinery Applications & OEM Integration
Global Industrial Heaters engineers custom-formed Industrial Tubular Heaters for critical thermal processing across heavy manufacturing machinery:
Bakery & Commercial Ovens
Engineered for rotary rack ovens, tunnel baking lines, deck ovens, and food drying conveyor tunnels with high-grade SS304/SS316 food-safe sheath alloys and continuous thermal uniformity.
HVAC Duct Banks & Curing
Integrated into commercial AHU air duct batteries, automotive paint curing booths, textile yarn drying chambers, and industrial warm air blowers operating under continuous high-velocity airflow.
Chemical Tanks & Platens
Formed U, M, and W elements for hydraulic press platens, immersion degreasing vats, chemical wash tanks, and rubber vulcanizing molds using corrosion-resistant Incoloy 800 alloys up to 850°C.
Frequently Asked Questions About Industrial Tubular Heater
What sheath materials are available for industrial tubular heaters?
We manufacture tubular heating elements in SS304, SS316L, Incoloy 800/840, Titanium, Copper, and Mild Steel tailored to fluid chemistry and operating temperatures up to 870°C.
Can you fabricate custom formed bends and shapes?
Yes, our Chennai works utilizes CNC rotary tube bending to manufacture U-bends, W-shapes, multi-coil formations, and custom platen shapes according to your CAD drawings.
What is the standard lead time for tubular heater orders?
Standard replacement elements dispatch within 3 to 5 business days, with 24-48 hour rush manufacturing available for breakdown emergencies in Coimbatore and Chennai.
Need Help Sizing Your Heating System?
Direct Factory Supply to UAE, Saudi Arabia, Qatar, Oman & Worldwide
Engineered for harsh ambient conditions up to 55°C. Supplied with IP65/IP66 weatherproof terminal boxes, 380V/400V/415V/480V 50/60Hz configurations, and express 2-4 day DHL/FedEx air freight to Dubai, Riyadh, Dammam, Doha, Muscat, Kuwait & Bahrain.