Factory Direct
Custom Industrial Mica & Ceramic Band Heaters for Barrels
Industrial band heaters provide cylindrical surface heating for plastic extrusion machines, injection molding barrels, blow molding nozzles, and pipe heating with precision clamping bands.
Key Engineering Features
- Engineered with genuine Nichrome 80/20 resistance wire and electro-grade MgO insulation.
- Custom sheath alloys available: SS304, SS316L, Incoloy 800/840, Grade 1 Titanium, and Copper.
- Voltage compatibility: 220V/240V 1-Phase, 415V 3-Phase, and 480V export standard.
- 100% in-house quality inspection: Dielectric flash testing up to 2500V AC and Megger IR testing.
Technical Specifications & Build Parameters
Standard manufacturing ranges and customization capabilities
| Diameters | 25mm to 1000mm |
| Widths | 25mm to 600mm |
| Max Temp | 350°C (Mica) / 800°C (Ceramic Knuckle) |
| Watt Density | Up to 8.0 W/cm² (Ceramic) |
| Electrical Supply | 110V, 220V, 240V (Single Phase) | 380V, 415V, 480V (3-Phase, 50/60 Hz) |
| Quality Testing Standards | 2500V Dielectric Flash Test • > 100MΩ Insulation Resistance Test |
| Dispatch Hubs | Chennai Manufacturing Plant • Coimbatore Regional Sales Office • Pan-India Freight |
Industrial Machinery Applications & OEM Integration
Global Industrial Heaters engineers custom Industrial Band Heaters tailored for heavy-duty process machinery, factories, and OEM equipment:
Plastic Injection Molding Barrels
Precision clamping band heaters provide uniform cylindrical conductive heat up to 450°C across injection barrels and nozzle tips.
Blown Film & Pipe Extruders
Segmented ceramic and mica bands maintain tight thermal tolerances for PVC, HDPE, and PP pipe extrusion dies and masterbatch compounding.
Cylindrical Tank & Pipe Tracing
Heavy-duty barrel heaters for drum melting, bitumen pipeline tracing, and chemical reactor vessel heating with integrated thermocouple cutouts.
Frequently Asked Questions About Industrial Band Heater (Mica & Ceramic)
What is the difference between mica and ceramic band heaters?
Mica band heaters operate up to 350°C for standard plastics, while ceramic knuckle band heaters operate up to 800°C with ceramic fiber insulation blankets for 25% energy savings.
Need Help Sizing Your Heating System?
Direct Factory Supply to UAE, Saudi Arabia, Qatar, Oman & Worldwide
Engineered for harsh ambient conditions up to 55°C. Supplied with IP65/IP66 weatherproof terminal boxes, 380V/400V/415V/480V 50/60Hz configurations, and express 2-4 day DHL/FedEx air freight to Dubai, Riyadh, Dammam, Doha, Muscat, Kuwait & Bahrain.